Thermal Products

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Why use thermal to assemble your parts?

 
2005 Ultrasonic to Thermal Coversion Kit
This kit simply turns your old ultrasonic welder into a thermal assembly unit. The 2005 unit supplies the heat while your welder controls the timing.

 
2010 & 2010T Manual Assembly System
These lever-arm, bench-top systems are ideal for single point or small, multi-point assembly operations.

 
2010 & 2010T Bench System
These table units are ideal for single point or small, multi-point assembly operations. The spacious machine stand can accomodate large parts needing extended support. If a fixture is desired, it can be made of aluminum with a plastic pad, or roller ball bearings, to allow free movement for part location.

 
2020 & 2020HD Adjustable System
These pneumatically-operated, bench top systems are great for smaller inserts or stakes up to 1/4". The heavy duty model can do several stakes or inserts up to 3/8". Both models have columns for easy head height adjustment.
2020 & 2020HD Automation System
This pneumatically-operated, bench top automation system will integrate well with your high production assembly line.
2020 Vision Series System (Discontinued)
Now with built in microprocessor and hookups for dial table and slide table. These pneumatically-operated, bench top systems are great for smaller inserts or stakes up to 1/4". The heavy duty model can do several stakes or inserts up to 3/8".

 
2030 Adjustable System
This pneumatic, bench-top system is ideal for large insert or staking operations. The unit has a nut at the top for easy head adjustment.
2030 Automation System
This bench-top system is ideal for large insert or staking operations. The unit was designed for automation applications.

 
2030MZ Adjustable System
This versatile, multi-zone system can work on multiple planes or in restricted areas during single cycle. The unit comes with two zones, but can accomidate up to six individually-monitored zones.

 
2030HDMZ Adjustable System
This bench top system delivers, 1-1/2 tons of down force. It is ideal for assembling larger components with a bench top machine. Our 2030HDMZ can often solve production problems that would otherwise require expensive, multiple assembly systems.

 
2040 Slide System
Each customized system is capable of performing many simultaneous operations. One unit can often solve production problems that would otherwise require multiple assembly systems.
2040 Rotary System
Each customized system is capable of performing many simultaneous operations. One unit can often solve production problems that would otherwise require multiple assembly systems.

 
2050, 2050HD, 2052, 2052HD & 2070 Automation System
The 2050 power supply and actuator is designed for integration into rotary or in-line, automated assembly systems. It can be used vertically or horizontally. The 2050 actuators develop 120-500 pounds of force and are ideal for precision thermal assembly applications.
 
Accessories for our Thermal Machines
Degating Blades
Our degating head and blade has a 1/4-28 threaded bolt for inserting into our thermal probes. This accessory will fit any of our standard presses...

 
Heat Tips
We manufacture staking and inserting tips for all your thermal assembly needs. We also make high quality thermal probes and spring-loaded, hold down plungers, which keep the parts in place during staking.

 
Light Curtain & Auto-Eject System
This system doubles the production speed of a manual machine and gives you speeds 80-90% of a dial system but requires only one fixture, which dramatically cuts tooling costs.
Plungers
The spring-loaded Hold Down Plunger keeps the parts securely in place during staking operations. This reduces motion and play during the assembly process, which results in a tighter...
Probes
Toman's Thermal Probes are made of nickel-plated steel with mounting hole slots for radial adjustment. They have a 1/4-28 tapped hole on the end for easy tip installation. The heater has...

 
Rotary Tables
The Pneumatic Rotary Table automatically rotates 180 degrees each time the palm buttons are pressed. This allows the operator to remove the finished part and load a new one while the thermal assembly is taking place.
  Slide Tables
These rugged manual or pnuematic slide tables make loading parts easier, faster and safer by sliding the parts under the heated probes and out again into a clear, load area.

 
Welding & Machine Stands
Toman stands are built with superior quality in mind and are ideal for ultrasonic welders, air presses or our thermal machines.

 

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Thank you for your interest in Toman ThermoSonics. www.TomanThermoSonics.com